Euro 315C Operating and Maintenance Manual
CODE
|
DESCRIPTION
|
|
EC315B |
BASIC
MACHINE |
|
EC315G |
MAIN
PIVOTING CLAMPS DIA. 315 mm ( 2 PIECES ) |
|
EC315R |
REDUCING
INSERTS FOR MAIN CLAMPS (4 INSERTS PER SET) |
|
EC315Q |
BACK
SUPPORTS DIA. 315 mm |
|
EC315QR |
REDUCING
RINGS FOR SUPPORTS ( 2 INSERTS PER SET ) dia.
90,110,125,140,160,180,200,225,250,280 mm |
|
EC315F |
ELECTRIC
FACING TOOL |
|
EC315T |
PTFE
COATED HEATING MIRROR |
|
EC315X |
METAL
COMBINED FRAME WITH BOX |
|
EC315 |
MACHINE COMPLETE AS PER ABOVE DESCRIPTION
|
|
|
The
pivoting clamps allow the machine to fabricate segmented bends with different
radii.
The
machine being capsizable into the frame, reduces the overall dimensions for
transport and stocking when not in use.
The
machine is supplied complete with:
 |
Basic
machine including the frame |
|
Revolving
electric facing tool with drill or reduction gear motor, |
|
Revolving
PTFE coated heating mirror |
|
Two
pivoting clamps dia. 315 mm |
|
Two
back supports |
|
Light weight alloy reducing rings for the pivoting clamps (4 inserts per set) |
Basic machine
 |
Description
The basic machine is composed of:
|
Maintenance
It is strongly suggested to
always keep the machine clean, with particular care of the bolts.
Facing Tool
 |
Description The
electric facing tool is composed of:
|
Heating
mirror
Description
The
heating mirror is composed of:
|
The
heating mirror coated with green colour PTFE complete with thermometer and
connecting |
|
The electronic thermostat located on the connecting box . |
Important
The heating mirror's temperature during the working operations is always above 200 °C, therefore keep attention and utilize if possible protective gloves in order to avoid burns.
b.
Welding
b.1
Machine set up
-
Connect the machine to the power supply
-
By acting on the push buttons of the thermostat located on the bottom part of the heating mirror, set up the temperature needed for the welding.
In
order to select the necessary temperature, operate the
push buttons, increasing or reducing the value according to the type of material
and wall thickness of the pipe to be weld ,the most common values are the
following:
|
HDPE
210 °C +/- 10 |
|
PP 200 °C +/- 10 |
|
PVDF
230 °C +/- 10 |
The
above values are also depending on pipe wall thickness, therefore for accurate
temperature setting up we suggest to check the enclosed graphic.
In
order to avoid mistakes on temperature selection, the
maximum possible setting value is 299 °C.
Important !!!
The
heating mirror's temperature during working operations is always above 200°C,
therefore keep attention and utilize if possible protective gloves in order to
avoid burns.
Before
proceeding to the first weld, wait until the lights have been switched on and
off three times, this allows the stabilization of the temperature on the heating
mirror surface.
-
Take from the tool box the reductions needed, and fix them by using the proper screw into the main clamp and the derivation clamp. (the diameter is engraved into the reductions)
-
Insert the pipes to be welded into the clamps, taking care to leave enough space for the facing unit insertion.
-
Start with the facing operation
b.2
Facing operation
 |
1.
Insert the facing tool between the two pieces to be welded, and start the
engine by means of pushing the push button. 2.
Approach
the two pipe ends by means of acting on the lever, and apply a small pressure in
order to avoid the block of the facing tool (engine might burn out). When the
shavings are regular and homogeneous, take away the two pipe ends, then shut off
the engine and rotate back the facing tool. 3.
Approach the two pipes ends and verify the alignment – adjust if
needed. |
In
order to realign the pipes :
 |
a.
Untighten the screws A b.
Adjust the clamp on horizontal way c.
Tighten the screws A Remember to not touch the pipe ends after the facing operation. |
b.3
Welding
 |
1.
Insert the heating mirror between the two pipe ends, taking care that the
thermostat has been set up to the correct welding temperature and the surfaces
of the heating mirror is the one set up 2.
Approach the two pipe ends towards the heating mirror by means of acting
on the lever and applying the correct welding pressure as per attached Welding
Tables. Wait for the bead formation, then reduce the pressure, keeping the two pipe ends in contact with the mirror. |
3.
One
heating time has elapsed, take away the two pipe ends from the mirror by means
of acting
The
value of the pressure can be read on the pressure index and while achieved such
value, block
the trolleys by means of tightening the handwheel.
-
Following correct cooling time, keep strongly the lever and untighten the handwheel - reduce to zero the pressure.
-
Take away the welded piece
-
Check the welding
-
Important ! never try to cool down the welding and in case of strong wind, operate in protected area
c.
Fabrication
of segmented bends
 |
In
case of utilizing the machine for the fabrication of segmented bends with
different radii, the main clamps should be rotated by means of loosening the
below screws, and rotating according to the angle index. (see figure) As
far as concerns the end float, vertically there's not any regulation due to the
fact that there will be a maximum difference of 0,1 - 0,2 mm. Sideways by means
of adjusting the cross slide the two pipe ends should be aligned and the pipe
should be centred with the facing tool. |
d.
Welding of injection moulded fittings
 |
In
case of utilizing the machine for the welding of injection moulded fittings, the
back supports should be adjusted by moving and/or rotating them after loosening
the blocking hand wheels. |
Back to : Euro 315C
For more information, delivery and price, please contact us
